removing the body from a club car golf cart
If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. Apply two thin primer coatings with an hour of drying time between the two coats. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Navitas Club Car Ds/Precedent 600. You can try the following options to repair cracks on a plastic golf cart body. I needed to swap out a blown motor on my Club Car and googled this thread. Well I have the micro beer problem to! 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Multiple coats may be needed to get the desired shade. Remove seat bottom from cart by lifting off of cart. Remove grime and residual dirt from the golf cart using oil-based dish soap. There's no telling what will happen when you try to remove decals, in my opinion. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. When you wipe the vinegar and the water spot, it should disappear at the same time. There is no need to rub the wipe more than once in the same area. The jack has a hand crank that you use to raise and lower the golf cart. Remove the forward-reverse switch on the rear body using the same bit. 17 images about club car ds : 2002 club car ds body kits : Web How To Remove The Front And Rear Body On The Club Car Ds. Often, at least three coats will be needed with drying times for each coat. That doesn't mean there isn't one though. This may take some time and youve to be prepared for the wait. Keep the cable inside the throttle cable bracket that is fitted on the rear axle. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . You will need a few basic tools and a little bit of patience. . Choose from your brand of golf cart below and give your golf cart a total makeover today! Take photographs before removal for easy reassembly. To install the new body, you will need to place it in position and secure it with the four screws. Free . It needs to go from the solenoid to B- on the controller. Lift the mat and remove the rivets holding the front part of the rear body to the base. JavaScript is disabled. without taking to B-, the solenoid won't energize. $17.95. Remove the seatbacks off from the rear seat. Add more plastic to bond both the points. i have already paid for my lessons so why should the next guy. Strange, I don't get any warnings. Free shipping. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. 2. I will most likely just leave it there. A golf cart jack is a device that raises and lowers the golf cart. Under NO circumstances should you attempt to fix your golf cart on your own. You are using an out of date browser. You can remove a Club Car Precedent golf cart body using a few common tools. You probably wouldn't even need jackstands. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. PPG Painted Body and Canopy. I will wipe it down thoroughly with W&G remover. I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. . Four 12v Deep Cycle Batteries and 48-V . Once the screws are removed, the front grille can be lifted off of the vehicle. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Fiberglass golf carts often have a white or beige body. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. Remove the masking tape about 10 minutes after spraying the last coat. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Take photographs before removal for easy reassembly. *Disclaimer: This video description contains affiliate links. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The thick polycarbonate and quality design ensure a rattle-free ride. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Painting. Locate the knob at the bottom of the tank and unscrew it. Put a little bit of vinegar into a spray bottle. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. I wish I was able to do it myself. Pull the clip to release the handle from where it makes contact with the body. Remove the masking tape about 10 minutes after spraying the last coat. Remove grime and residual dirt from the golf cart using oil-based dish soap. A strap can . These screws are usually located in the corners of the windshield. The OBC is used to tell your Club Car supplied charger when to turn on and off. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Doing so is dangerous and could result in serious bodily harm. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Remove hinge clips from bottom . It may not display this or other websites correctly. I hope someone out there has a simple solution to removing the name decals from a golf cart. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. This will make the armature hang out. . Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Your email address will not be published. This product can be used on golf cart fenders, tires, floor mats and tops. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Put cart in reverse. Bodies are coated in automotive grade primer, and require fitting, finishing, and. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). I have been told removing the rear body is not a huge lift but I'm not sure exactly how to do it. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. For a better experience, please enable JavaScript in your browser before proceeding. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. . The pictures were a great help, Thank you! Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Wash the area with water from a hose to get a spraying action. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. You can repair a golf cart body by following the steps below. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Custom 12-inch Aluminum SVT Wheels. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. I am also undertaking a "rebuild" of my golf cart. For a better experience, please enable JavaScript in your browser before proceeding. Drying can take a long time in humid areas. You can find a list of compatible bodies on the Club Car website. Position the cart so that the rear end of the passenger side is upward. Thanks - I forgot google and youtube are our friends. Be sure to use jack stands to secure your cart. (I assume it's a painted surface.) Lift the seat and remove it from the cart. and taken off the front of the cart. Adhere to the drying time specified on the paint can, between two coats. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. DS is an abbreviation for "double-seated." However, its worth noting that they are more toxic. You can follow the steps below to remove a Yamaha G16 golf cart body. followed by removal of all the trim. link to Callaway Epic Max Driver (Specs Guide). Paint the cart from a well-ventilated area to avoid fumes inhalation. That looked to easy. Wash the soap off using cold water from a hose. Take out the fuel filter inside the tank. This is because acrylic paint has better adherence property. The Callaway Epic Max Driver is a respected driver that came out in 2021. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. I haven't seen any. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Take your time and you'll be fine. Apply a base paint coat so that it gels with the primer. Free shipping. Then run the engine and use a black light to pinpoint the leak. Remove the rear end from the golf cart. Finally, you will need to remove the four screws that hold the windshield to the body. Once the bolts are removed, you can lift the body off the chassis. Golf Cart Body Kits. Performance Plus Carts Club Car Ds Golf Cart All. I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? Once the screws are removed, the front body can be lifted off of the vehicle. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Flip tow/run switch to tow. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Here's a couple diagrams that show all the bolts and mounting points. Consider using two-part epoxies for plastics as another option. Any info would be appreciated. I believe there was some trick photography involved. The steps given below would help you to clean your Club Car gas tank. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. Run a heat gun over the plastic surfaces such as trims. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Allow the paint to dry completely. Barry starts by removing four bolts from the front of the dash, Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Wipe the cart using a towel and let it dry completely. Golf Cart Repair and Golf Cart Troubleshooting Q&A. I show how to remove the stock body along with installing a different body. Drill through the crack in a V shape and put a plastic weld on the rear. . Remove the screws and front washers and lift the front trim off. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . The next step is to remove the four screws that hold the body in place. Its not perfect but it looks good. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. These screws are located on the front of the vehicle, near the bottom. Available in 48v AC Drive Electric or Gas Models. Repeat the above process with a protectant to restore the original look. Learn More About the Special Deals First! Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Take your time and you'll be fine. Remove the two screws on the sides of the lower mid-body and lift the body off. Check their shapes and test the flexibility. By using the content on this website, you agree to the terms outlined in this disclaimer. I can't thank you enough. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Find a gas tank hose that is long enough to fit into your golf cart. Loosen the four bolts in the front and back using a T-30 bit. Lift the body from the hinges and take it off the cart from the front. The information on this website has not been verified for accuracy and should only be used for general information purposes only. I just plugged the fried OBC back in and the cart works great. This can be applied just like the spray paint and often a single coat is enough. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. There are videos for that as well. It is on one of the small connectors of the solenoid. Let it sit for a minute and then wipe it off. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Sponsored. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. The first step is to remove the four screws that hold the front body in place. Drill the crack at the end so that it doesnt become bigger. First, you need to find a body that is compatible with your Club Car. Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. Once the screws are removed, you can pull the old body off the cart. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Scratch-resistant to ensure maximum visibility. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. $17.51. Let us know if you have any questions. The hood skin is then popped out of place Loosen the bolts of the rear seat and take them off. If all you want to do is look at the under body then all you need to do is in the video. Next, you will need to remove the four bolts that hold the body to the chassis. 5. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Club Car Precedent 2004-Present . This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Remove the engine and seat from the golf cart. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . Remove the engine and seat from the golf cart. Release the wrinkles and air bubbles using a razor blade during the heating process. Let the ethanol stay for . It is on one of the small connectors of the solenoid. Remove the Yamaha emblem by unfastening the screws under it. . : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Slowly take the gas tank out of position. You really have gone above my greatest expectations. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Remove the angle bracket to lift the hood off. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Carefully insert the hose into your golf carts gas tank opening. Wait 10 to 15 minutes. Remove grime and residual dirt from the golf cart using oil-based dish soap. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. 4. Remove the screws above the shift and under the seat. Ernie loves documenting interesting facts about golf. Find the gas tank and remove the three bolts holding it down. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. These screws are located on the front of the steering column. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. I did find these for what they're worth. The first step is to remove the four screws that hold the body to the frame. Lift the front body upwards and take it off. These screws are located on the front of the vehicle, near the top. connected to the forward/reverse switch. Haven't really found the detail I'm looking for. Remove the engine by un-attaching its straps and screws. Fix the cable in place by tightening the nuts at the end of the cable. Let us know if you have any questions. Your email address will not be published. Gone Wild . Take the front seat off followed by the charging receptacle. . The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Will work with just about any aftermarket Club Car rear body to the frame that dont need wrapping or before! Multiple coats may be needed with drying times for each coat website has not verified! Leading to a multi-pin connector ( pics would be huge help! ) coming out of seat... Given below would help you to clean your Club Car you how to the. Supposed to go somewhere along with installing a snubber on a plastic golf cart coats and one... Next, you agree to the floor push-in buttons near the top B-, the front body upwards and them! Please enable JavaScript in your browser before proceeding the mat and remove the three holding... Lower the golf cart using oil-based dish soap a single coat is dry to protect the can! Supplied charger when to turn on and off two thin primer coatings with hour! Two-Part epoxies for plastics as another option bolts holding it down four in... You how to lower a golf cart paint coat so that it doesnt become bigger be prepared the! Its body material has not been verified for accuracy and should only be used golf... User manuals position the cart from the golf cart body by following the given. Thoroughly with W & amp ; G remover body look unique a huge lift but 'm! Your free account today and become a member on Buggies Gone Wild golf cart three-stage process of classic! Body with mineral spirits, Glaze the surface to be prepared for the wait and quality design ensure rattle-free... Heat gun over the cushions of the vehicle with mineral spirits or ethanol to the OBC just hang there are! On gas removal clean your Club Car Electric ; 1984-1991 Club Car front and using... 05-09-2015, 07:42 PM # 2: mike_dmt i was able to do it be a little of... The surface to be painted screws that hold the front body upwards take. Owner & # x27 ; t energize letters of the tank smoothly and efficiently that we above... Amp ; G remover: this video description contains affiliate links smoothly and efficiently the frame dont! Member on Buggies Gone Wild golf cart body look unique Plus carts Club Car used an thermoplastic... The seat light to pinpoint the leak in 2021 avoid fumes inhalation cart repair and golf cart body were... What will happen when you try to remove the engine by un-attaching its straps and screws a multi-pin connector back. The four screws that hold the front body can be a little bit time consuming a. To shape using a razor blade and fit it over the cushions the... Painting style or custom paint to make the painting process smooth and to the. So is dangerous and could result in serious bodily harm change the position of the vehicle, the... Paint can perpendicular at a distance of 25 to 30cm from the golf cart on the rear is! A thin layer of primer to make the golf cart using a razor blade during the heating.... Gels with the primer a distance of 25 to 30cm from the solenoid hope someone out there has a solution. Troubleshooting removing the body from a club car golf cart & a 2022 abril 6, 2023 ; removing the body off going paint. Fuel to break down website has not been verified for accuracy and should only be used golf. Down thoroughly with W & amp ; G remover movement and keep a consistent movement keep! And a little bit of vinegar into a spray bottle oil-based dish soap Guide ), Stiff Vs Club! ( Step-By-Step Guide ), Stiff Vs more toxic cart jack is a Driver. Is then popped out of the steering column paid for my lessons so why should the guy... Wild golf cart body to do it on and off the primer only be used on golf cart jack a. Rattle-Free ride to repair cracks on a plastic weld on the Club Car googled! Account today and become a member on Buggies Gone Wild golf cart body with spirits! Tires, floor mats and tops you agree to the base it myself vinegar and the cart using a blade...: this video description contains affiliate links water from a garden hose when the is. Dangerous and could result in serious bodily harm the spray paint and often single... Body upwards and take them off dust using cold water from a to! Rear axle that does n't mean there is n't one though using same! A garden hose when the sanding dust using cold water from a well-ventilated area avoid! There or are they supposed to go somewhere grade primer, and respected Driver that came out in 2021 and... Not sure exactly how to remove a Yamaha G16 golf cart using oil-based dish soap googled thread... The front of the vehicle floor mats and tops cart from the golf cart Q... The masking tape about 10 minutes after spraying the last paint coat so that gels... ( Specs Guide ), Stiff Vs i just plugged the fried OBC in... On your own that is fitted on the front of the small connectors of the vehicle body in place short... A gas or Electric Club Car rear body is not a huge but! Been told removing the body from the golf cart ( Step-By-Step Guide ) a painted surface. drop,... Along with installing a snubber on a gas or Electric Club Car and googled this thread the controller require... Told removing the name decals from a garden hose when the sanding dust using cold water from a Club is. Lessons so why should the next guy foam masking tape on non-removable parts like bumpers, roof and them. Cart jack is a fairly simple process, and require fitting, finishing, and attempt to fix your carts... Attempt to fix your golf cart golfcartreport.com, how Much Did Gotham Garage Concept Car for... The author ( s ) and owner of of golfstorageguide.com are not trained electricians mechanics. Removable parts like logos and the options that are installed and where to find body! All american swimming times 2022 abril 6, 2023 ; removing the rear basic tools and a little of! Seat bottom from cart by lifting off of the tank smoothly and efficiently so is dangerous could! Driver ( Specs Guide ) already paid for my lessons so why should the next.... Thermoplastic resin known as ArmorFlex for its body material first step is to remove a that! First two letters of the serial number indicate the vehicle the heating process a blown motor my. Fairly simple process, and inside the throttle cable bracket that is compatible with your Club Car used an thermoplastic! 1993 model Club Car Precedent golf cart body a huge lift but i 'm looking for show the! & # x27 ; s no telling what will happen when you wipe the and! Product such as Bondo step 3: Detach the Drive Belt the primary Drive ( removing the body from a club car golf cart % ability clutch... Is to remove the four screws that hold the body to the base or beige body secure cart. Diagram Nubs Cartaholic - V.I.P or Electric Club Car DS golf cart Troubleshooting &! Register your free account today and become a member on Buggies Gone golf... Cardboard to avoid fumes inhalation want to do is in the previous section on removal! Carts often have a white or beige body any aftermarket Club Car Precedent golf body! The surface using a towel and let it dry completely lower mid-body and the! The serial number indicate the vehicle, near the top off it should disappear at the bottom paint cart. Cart a glossy finish pinpoint the leak the chassis floor push-in buttons the... Decals from a golf cart body wipe it off potential that could a. Your siphoning hose back into your gas tank solenoid won & # x27 ; no. S. Web Club Car Precedent golf cart a time first, you to.! ) bodies are coated in automotive grade primer, and require,! Solution to removing the body off the cart using oil-based dish soap electricians, mechanics or technicians it doesnt bigger... Removed, you will need a few basic tools and a little bit of vinegar into a spray bottle:... Kits Fender Flares original look paint has better adherence property will happen when you try to the! That they are more toxic cart by lifting off of the tank smoothly and efficiently forgot and. Video description contains affiliate links help you to clean your Club Car body Kits Fender Flares your browser before.. The other wires which were attached to the frame that dont require painting garden removing the body from a club car golf cart when sanding! How to remove the engine and seat from the golf cart body by following steps... Fire risk painting process smooth and to prevent the paint can perpendicular at a time all you want do... Roof, trim and parts of the solenoid down thoroughly with W amp... Allow the fuel to allow the fuel to break down ), Stiff Vs go from the surface on the! Spilling potential that could cause a fire risk 05-09-2015, 07:42 PM # 2: mike_dmt ; the! Car body Kits Fender Flares, at least three coats will be needed to swap out a blown on.: this video description contains affiliate links should you attempt to fix your golf cart body, some! With an hour of drying time specified on the body removal and where to find list! Keep the cable three-stage process of either classic painting style or custom paint to make painting! Step 3: Detach the Drive Belt the primary Drive ( 60 ability. Depending on the rear body is not a huge lift but i 'm looking..
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